energy efficiency in cement plants

CALPORTLAND CEMENT PLANTS EARN EPA'S ENERGY STAR ...

Outperform similar U.S. Plants on Measure of Energy Efficiency. June 25, 2017 Glendora, CA – CalPortland's Rillito and Oro Grande cement plants have earned the U.S. Environmental Protection Agency's (EPA's) ENERGY STAR certification, which signifies that the industrial plants perform in the top 25 percent of similar facilities nationwide for energy efficiency and meet strict energy ...

Energy Consumption Benchmark Guide: Cement Clinker …

Energy Consumption Benchmark Guide: Cement Clinker Production 0 1 ... for the four most energy-efficient plants (upper quartile) is only 4 GJ/t. In other words, there is a 15-percent difference between the ... Energy Consumption Benchmark Guide: Cement Clinker Production. 8 • Blue Circle Cement's Bowmanville facility replaced the inlet fan

Energy efficiency of cement plants | K.

Energy efficiency of cement plants. ... the main levers for cement producers are the increase in energy efficiency and the use of alternative materials, be it as fuel or raw materials. Accordingly ...

Best energy consumption - International Cement Review

When it comes to achieving the best energy consumption, what are the key factors a cement producer needs to address? In this article, extracted from the newly published Cement Plant Environmental Handbook (Second Edition), Lawrie Evans presents a masterclass in understanding and optimising cement plant energy consumption.

Cement | Industrial Efficiency Technology & Measures

The U.S. Environmental Protection Agency's (EPA) energy guide, Energy Efficiency Improvement and Cost Saving Opportunities for Cement Making, discusses energy efficiency practices and technologies that can be implemented in cement manufacturing plants. This ENERGY STAR guide provides current real world examples of cement plants saving energy ...

CALPORTLAND® RILLITO AND ORO GRANDE CEMENT PLANTS …

Sep 24, 2018· September 24, 2018, Glendora, CA – CalPortland ® is proud to announce that the company's Rillito, AZ and Oro Grande, CA cement plants have earned U.S. Environmental Protection Agency (EPA) ENERGY STAR ® certifications for 2018. ENERGY STAR plant certifications signify that these two cement plants perform in the top 25 percent of similar facilities nationwide for energy efficiency.

Smart Monitoring on Cement Plants for Energy Efficiency

distributes, and markets Cement, Ready-Mix Concrete, Aggregates, and related building materials. •69 Cement Plants •1,900 Ready-Mix Concrete Facilities •394 Aggregate Quarries •58 Land-Distribution Centers •80 Marine Terminals

Energy-efficient operation of pump drives in a cement ...

Electric motors consume a large share of electricity in cement industries. Traditionally, most of the motor applications use variable frequency drive to save electricity, but they do not optimally minimize power consumption always. Pumps and fans are the applications where significant energy savings can be obtained at partial load by implementing optimal flux control.

Cement Sector - Bureau of Energy Efficiency

5. Target Setting in Cement Plants 7 5.1 Grouping of Cement plants 7 5.2 Energy Consumption Range 8 5.3 Example: Normalised Baseline parameters and Target for PPC 8 5.4 Apportionment of Sub-Sector Target of Energy Saving in Cement Sector 9 5.4.1 Apportionment of Target of Energy Saving in individual Cement plant 9 6. Normalization 10 6.1 ...

Energy Efficiency Improvements in Cement Manufacturing ...

May 26, 2011· The Energy Performance Indicator (EPI) scores the energy efficiency of a single cement plant and allows the plant to compare its performance to that of the entire industry. The tool is intended to help cement plant operators identify opportunities to improve energy efficiency, reduce greenhouse gas emissions, conserve conventional energy ...

Energy Saving - Cement industry news from Global Cement

US: The CalPortland Rillito cement plant in Arizona has received an energy efficiency rebate of US$71,213 from Tucson Electric Power (TEP) as part of a programme providing incentive funds for energy efficiency projects. The cement plant installed an upgrade to its clinker cooler using funding from the TEP Commercial Energy Solutions program. To date, this is the construction materials ...

ENERGY STAR Focus on Energy Efficiency in Cement ...

The "cement focus" is a partnership between EPA's ENERGY STAR program and U.S. cement producers to improve energy efficiency within their operations. Tools are available here to help improve manufacturing energy efficiency, save money, and reduce greenhouse gas emissions.

Energy efficiency in cement manufacture - VDZ

In total, the German cement industry used 92.5 million gigajoules of fuel in 2014, whilst electricity consumption was 3.57 terrawatt hours (TWh). Back in the 1950s and 1960s, considerable improvements were made to the energy efficiency of rotary kiln plants in German cement works.

Energy Use in the Cement Industry in North America ...

Energy Use in the Cement Industry in North America: Emissions, Waste Generation and Pollution Control c Table B. Total Energy Intensity in Cement Manufacturing Process, NAFTA Countries, 1990 –2001 Year U.S. Energy Consumption (TJs) (1) Estimated Energy Efficiency (TJs per Thousnd Metric Tonne) Mexican Energy

A Concrete Energy Efficiency Solution - worldbank.org

The technology has greatly expanded in China since 1998 in response to escalating energy costs and government policy, including tax breaks and 2011 national energy efficiency regulations, which mandated the technology's use at newly constructed cement plants.

Cemex's most energy-efficient plant in the world and ...

Jan 15, 2015· Croatia has a relatively small cement industry with five cement plants, three of which are owned by Cemex Croatia, Croatia's only oil well cement producer. The Sv Juraj cement plant in Kaštel Sućurac, Kaštela is Cemex's most energy-efficient worldwide for specific heat consumption.

Measuring improvement in energy efficiency ... - SpringerLink

May 25, 2012· This paper presents an approach used by ENERGY STAR to implement manufacturing plant energy benchmarking for the cement industry. Using plant-level data and statistical analysis, we control for factors that influence energy use that are not efficiency, per se. What remains is an estimate of the distribution of energy use that is not accounted ...

Three Cement Plants Obtain ENERGY STAR Certification for ...

Sep 28, 2018· CEMEX USA announced three of their cement plants achieved the U.S. Environmental Protection Agency's (EPA) ENERGY STAR Certification for 2018. The Miami, Fla., Victorville, Calif., and Brooksville South, Fla. CEMEX plants have been repeatedly certified by the EPA's ENERGY STAR program for their ...

INDUSTRIAL CASE STUDY THE EMENT INDUSTRY - calmac.org

• Section 7 discusses possible ways to increase energy efficiency in the cement industry. In addition, Appendix A shows the interview guide used to structure cement industry customer ... is a relatively small plant that produces white cement. The remainder of the natural gas usage is associated with boiler and machine drive end uses. Figure 2-1

Two LafargeHolcim Cement Plants Awarded EPA ENERGY STAR ...

Chicago, IL – February 5, 2018 – LafargeHolcim recently announced two of its plants received the U.S. Environmental Protection Agency's (EPA) prestigious ENERGY STAR® award. The EPA recognized both the Holly Hill plant in Holly Hill, S.C., and Devil's Slide plant in Morgan, Utah, for being among the most energy-efficient cement plants in the United States.

Energy Efficiency Improvement and Cost Saving ...

@article{osti_927882, title = {Energy Efficiency Improvement and Cost Saving Opportunities for Cement Making. An ENERGY STAR Guide for Energy and Plant Managers}, author = {Galitsky, Christina and Worrell, Ernst and Galitsky, Christina}, abstractNote = {The cost of energy as part of the total production costs in the cement industry is significant, warranting attention for energy efficiency …

Mining for energy efficiency in cement plants a teamwork ...

Abstract: A team approach to identifying and implementing energy efficiency measures was used at a cement plant in California in order to identify and facilitate implementation of energy efficiency measures. A team of corporate, plant, utility, and energy efficiency experts was assembled to conduct a concentrated energy scoping study to identify efficiency opportunities.

ISSN : 2278-0661, ISBN : 2278-8727, PP : 07-13

Analysis of energy saving opportunities in cement sector Cement manufacturing is the energy intensive process involves both thermal and electrical energy. Electricity is mainly required during raw material extraction, grinding, finished grinding and packaging. It also required

Binani Cement implements effective energy efficiency ...

Binani Cement implements effective energy efficiency measures . Binani Cement combats Global Warming for a better tomorrow by ensuring energy conservation Sets up three captive power plants and other new generation technologies to become energy efficient.

Cement Industry Overview

Efficiency Gains . According to PCA's Labor-Energy Input study, labor efficiency, measured in cement tons per employee hour, has more than doubled in the past 30 years. This spike in labor efficiency is the result of industry efforts to increase efficiency by automating production and closing small kilns.

Supply Chain Initiative | Better Buildings Initiative

Around 40-60% of a manufacturing company's energy and carbon footprint can reside upstream in its supply chain. Through Better Plants, the U.S. Department of Energy is providing guidance and technical assistance to partners to help them improve energy efficiency throughout their supply chains.

Energy Efficiency and Saving in the Cement Industry ...

Cement plants, given their large-scale industrial thermal energy demand, offer opportunities for co-generation of electricity and/or steam production, particularly if the co-generation system is part of the initial plant design. This could significantly improve the overall energy efficiency of …

IMPROVING ENERGY EFFICIENCY IN CEMENT PLANTS

IMPROVING ENERGY EFFICIENCY IN CEMENT PLANTS USING COMPUTATIONAL FLUID DYNAMICS (CFD) For Bureau of Energy Efficiency – "Best Practices in Energy Efficiency in Cement Sector" Date : 23rd Jodhpur, RajasthanJune 2015 . ABOUT US 6/30/2015 MECHWELL INDUSTRIES LTD. | Driven By Innovation

Cement | Market-specific Solutions | Siemens

Cement-specific solutions Solutions for a sustainable cement production Cost-efficient production and a simultaneous emissions reduction can only be achieved by using components that are perfectly adapted to one another. In its SICEMENT product family, Siemens links automation, drive, and power supply systems to form one overall solution.

Energy auditing in cement industry: A case study

Industrial energy consumption lies between 30% and 70% of the total energy consumed in selected countries. Cement production is one of the most energy intensive industries all around the world. This paper deals with an energy audit analysis in a cement plant different strategies are offered to reduce energy losses. Generally,

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